Single-Shaft Crusher HL I 1222
Recommended For businesses
Mine Sites
Logistics Companies
Warehouses
Manufacturers
Councils
Waste Transfer Stations
Councils
Waste Transfer Stations
Benefits of the HL | 1225
- HL I shredding plant.
- Especially for mixed waste, bulky waste, construction site waste, green waste and also waste wood. The material to be shredded is fed to the slow-running crusher shaft via a hopper.
- The designation "HL " is used for the single-shaft breaker. Accordingly, the term "HL Il" identifies the two-shaft system. All crushing systems are offered on a welded steel profile construction with a hook holder. Variants with a tracked chassis, a 3-axle trailer chassis or stationary systems on steel supports are also used.
- The HL series crusher was designed as a pre-shredder for construction wood, pallet wood, household waste, bulky waste, commercial waste, green waste and root wood. Many years of experience with the production of crushing systems at Smart Waste have led to this highly universal and economical crushing system.
- The conveyor belt can be folded to transport the system. The discharge conveyor belt is part of the basic equipment, as is the oil tank heater and monitoring devices for the conveyor belt, oil temperature and oil circuit.
- The slow-running single-shaft crusher type HL I is characterized by an intelligent hydraulic system with power control and automatic speed adjustment from 20 to 35 pm. out of. The drive unit with Sauer hydraulic pumps and slow-running geared motor achieves a long service life. The drive torque of 90,000 - 130,000 Nm, level monitoring, temperature monitoring and overload protection are further quality features of the crusher system!
Specifications
- 1-shaft crusher with an adjustable working speed of 20 - 40 грм.
- Hydraulic systems with a tank , Pumps and motors, Tank capacity: 190 liters, Overload protection and reversing device.
- Made of highly wear-resistant steel , Funnel dimensions: 2,200 x 4,000 mm.
- Shaft diameter: 760mm.
- 14 knives ,Wavelength: 2,260 mm , Screwed, highly wear-resistant shaft scrapers and knives.
- Cutting unit opening: 1,200 x 2,260 mm, covered with knife shafts.
- CAT turbodiesel with an output of P = 205 kW, valid Euro emissions standard , Electric motor with a power of P = 160 kW.
- Two tanks, content: 300 liters (for diesel-powered systems).
- Optionally diesel-hydraulic or electro-hydraulic, with automatic adjustable reversing device. , The slow-running motor can be operated with a system pressure of 400 bar and can therefore transmit a torque of 90,000 Nm to 130,000 Nm.
- The power-controlled hydraulic system prevents reversing too early and optimizes throughput.
- Fault messages and necessary service are displayed via indicator lights. Conveyor belt monitoring, Oil temperature , Cooling water temperature , Level indicator for cooling water circuit, oil circuit , If the error message is ignored, the machine switches off automatically, thereby preventing unnecessary damage.
- When temperatures are below zero, the oil tank heater can be switched on via mains power.
- Permanently mounted with a cross-stable conveyor belt, Bandwidth: 1,200 mm, Ejection height: approx. 3,000 mm, Foldable for transport, belt speed infinitely adjustable.
SIngle Shaft Crusher | 1222 Detail's
Introducing the HL I Shredding Plant Your Ultimate Solution for Efficient Waste Management! This versatile single-shaft shredder excels in processing mixed waste, bulky items, construction debris, green waste, and waste wood. Its robust design, featuring a welded steel profile construction with a hook holder, comes in various configurations including tracked, trailer-mounted , or stationary systems.
Equipped with a powerful and intelligent hydraulic system,the HL I ensures optimal shredding with automatic speed control, ranging from 20 to 35 rpm. Its durable drive unit, complete with Sauer hydraulic pumps and a slow-running motor, guarantees longevity and efficiency.
The plant’s standout features include a foldable conveyor belt for easy transport, essential monitoring devices for operational safety, and a high torque range of 90,000 ·130,000 Nm for unmatched crushing power. The innovative shredding process, operable in automatic mode, allows bidirectional shaft rotation, ensuring maximum throughput even with challenging materials.
Enhance your waste processing efficiency with the HL l’s adjustable side comb for precise fragment sizing, and enjoy quick maintenance with easily replaceable crusher blades. Make the smart choice for your business with the HL I Shredding Plant – a testament to Smart Waste years of expertise in creating top-notch crushing systems!
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FAQfor Single Shaft Shredder HL 1222 FAQs
The HL 1222 is a heavy-duty industrial single shaft shredder featuring an approximate 1,200 mm rotor diameter and a 2,200 mm active cutting chamber width. Engineered for mid-to-high-capacity recycling facilities, plastic processing operations, and commercial manufacturing plants, the HL 1222 handles bulky, dense, and irregular feed materials by combining high-torque rotor rotation with a heavy-duty hydraulic pusher ram.
- Cutting Chamber Dimensions: Approx. 1,200 mm rotor diameter × 2,200 mm cutting width.
- Drive Power: 75 kW to 110 kW heavy industrial electric motor drive.
- Hydraulic Ram: Multi-speed horizontal load-sensing ram (typically 7.5 kW to 11 kW hydraulic pack).
- Rotor Knives: 4-way indexable concave or flat square cutting teeth manufactured from hardened D2/DC53 tool steel.
- Screen Apertures: Modular bottom classification screens ranging from 20 mm to 80 mm.
- Machine Weight: Approx. 12,000 kg to 15,000 kg heavy fabricated steel frame.
- Rigid & Hollow Plastics: Plastic drums, intermediate bulk containers (IBCs), crates, purge lumps, and HDPE piping.
- Bulky Timber Scrap: Clean pallets, furniture frames, MDF offcuts, and wood waste.
- Film & Flexible Polymers: Agricultural films, post-industrial packaging rolls, and woven PP bulk bags (FIBCs).
- Commercial & Industrial Refuse: High-volume paper bales, packaging corrugate, and non-metallic light production scrap.
The HL 1222 uses an internal horizontal hydraulic ram that pushes low-density, bulky waste directly into the rotor’s cutting arc, Because the ram’s hydraulic control system links directly to the electric drive motor’s amperage, it pushes aggressively when the load is low and automatically pauses or eases back if motor amperage rises, preventing rotor stalling and shock loads.
Beneath the rotor is an interchangeable curved classification screen. Material remains in the cutting zone until reduced smaller than the screen apertures (e.g., 30 mm, 40 mm, or 50 mm). Pieces small enough drop directly onto the takeaway conveyor, while oversized fragments are carried back up for another cutting pass against the stationary counter-knives.
- Automatic Jam Protection: In the event of an uncrushable object or overload, the control system reverses the rotor momentarily and retracts the ram.
- Dual-Channel Safety Interlocks: Maintenance doors, screen cradles, and hopper hatches are electrically interlocked (AS/NZS 4024 compliant) to prevent operation while open.
- Hydraulically Opening Screen Cradle: Enables quick, safe screen replacement and chamber cleaning without manual crane rigging.