Single-Shaft Crusher HL I 1230
Recommended For businesses
Mine Sites
Logistics Companies
Warehouses
Manufacturers
Councils
Waste Transfer Stations
Councils
Waste Transfer Stations
Benefits of the HL | 1230
- The Smart Waste wood chippers are manufactured in 4 series and guarantee due to the Robust and proven construction ensures problem-free continuous use .
- The wood chippers chop up bushes and logs. The shredded material is used for composting , as grit or as wood chips to feed heating systems used.
- The logs are drawn in by the hydraulically driven rollers and the heavy Knife disc fed.
- There are different drive types available for disc shredders, which offer a wide range of possible uses.
- Whether PTO, electric, diesel or petrol drive: there is something for every application need the right solution.
- All your cardboard and plastic waste can be contained in the one area.
- Up to 9 cubic meters of cardboard, or 14 cubic meters of LDPE plastic into a single bale.
Specifications
- 1-shaft crusher with an adjustable working speed of 20 - 40 rpm.
- Hydraulic systems with a tank, Pumps and motors, Tank capacity: 190 liters , Overload protection and reversing device.
- Made of highly wear-resistant steel • Funnel dimensions : 2,200 x 5,850 mm.
- Shaft Diameter : 660mm.
- 19 knives , Wavelength: 3,020 mm, Screwed, highly wear-resistant shaft scrapers and knives.
- 1,200 x 3,020 mm, covered with knife shafts.
- CAT turbodiesel with an output of P = 261 kW, valid Euro emissions standard, Electric motor with a power of P = 250 kW.
- Two tanks, content: 300 liters (for diesel powered systems).
- Drive : Optionally diesel-hydraulic or electro-hydraulic, with automatic adjustable reversing device. The slow-running motor can be operated with a system pressure of 400 bar and can therefore transmit a torque of 90,000 Nm to 130,000 Nm.
- Power Control : The power-controlled hydraulic system prevents reversing too early and optimizes throughput.
- Service Monitoring : Fault messages and necessary service are displayed via indicator lights. Conveyor belt monitoring , Oil temperature , Cooling water temperature , Level indicator for cooling water circuit, oil circuit , If the fault message is ignored, the machine switches off automatically, thereby preventing unnecessary damage.
- Oil Tank Heater : When temperatures are below zero, the oil tank heater can be switched on via mains power.
- Diessel Tank : Permanently mounted with a cross-stable conveyor belt , Bandwidth: 1,200 mm , Ejection height approx. 3,000 mm , Foldable for transport, belt speed infinitely adjustable.
SIngle Shaft Shredders HL | 1230 Detail's
Introducing the HL I Shredding Plant: Your Ultimate Solution for Efficient Waste Management! This versatile single-shaft shredder excels in processing mixed waste, bulky items, construction debris, green waste, and waste wood. Its robust design, featuring a welded steel profile construction with a hook holder, comes in various configurations including tracked, trailer-mounted, or stationary systems.Â
Equipped with a powerful and intelligent hydraulic system, the HL I ensures optimal shredding with automatic speed control, ranging from 20 to 35 rpm. Its durable drive unit, complete with Sauer hydraulic pumps and a slow-running motor, guarantees longevity and efficiency.Â
The plant’s standout features include a foldable conveyor belt for easy transport, essential monitoring devices for operational safety, and a high torque range of 90,000 – 130,000 Nm for unmatched crushing power. The innovative shredding process, operable in automatic mode, allows bidirectional shaft rotation, ensuring maximum throughput even with challenging materials.
Enhance your waste processing efficiency with the HL l’s adjustable side comb for precise fragment sizing, and enjoy quick maintenance with easily replaceable crusher blades. Make the smart choice for your business with the HL I Shredding Plant – a testament to Smart Waste years of expertise in creating top-notch crushing systems!
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FAQ for for Single Shaft Shredder HL 1230
The HL 1230 is the high-capacity, flagship industrial single shaft shredder in the series, featuring an expansive 3,000 mm active rotor cutting length. Engineered for extreme continuous commercial duty cycles, the HL 1230 processes high-volume waste streams in municipal sorting centers, regional recycling hubs, large-scale biomass plants, and automated recovery facilities where continuous bulk feeding is mandatory.
- Cutting Chamber Dimensions: Approx. 1,200 mm rotor diameter × 3,000 mm cutting width.
- Drive Options: Dual electric motors (e.g., 2 × 75 kW or 2 × 90 kW) or single high-displacement motor up to 160+ kW.
- Hydraulic Pusher: Segmented or full-width heavy-duty hydraulic ram with proportional pressure sensing and floor scrapers.
- Cutting Assembly: High-density arrangement of indexable tool-steel cutting knives mounted in machined pocket seats across the 3.0-meter rotor.
- Classifier Screen: Hydraulically lowered split-screen cradle accepting 25 mm to 100 mm aperture screens.
- Machine Weight: Approx. 18,000 kg to 24,000+ kg robust steel construction.
- 3.0-Meter Chamber Width: Readily accepts entire grapple loads, continuous wide conveyor feeds, and forklift-dumped pallet loads without material bridging or throat bottlenecks.
- Dual-Motor Configuration: Balances rotational torque across the extended shaft length, preventing torsional flex under heavy shock loads.
- Integrated Cooling: Heavy-duty oil coolers for hydraulic power packs and cooling jackets on main gearboxes support uninterrupted 24/7 multi-shift operations.
- Bulky Municipal Solid Waste (MSW): Post-consumer mixed waste, bulky packaging, and high-volume sorted municipal fractions.
- Heavy Timber & Demolition Pallets: High-volume hardwood pallet processing, packaging crates, and clean timber demolition offcuts.
- Industrial Polymers: High-tonnage film bales, blow-molded containers, plastic purge lumps, and extruded profile offcuts.
- High-Volume RDF Preparation: Primary and secondary sizing for waste-to-energy power plants requiring calibrated combustion flakes.
- The machine is fitted with electronic load-monitoring sensors that detect sudden deceleration or current spikes caused by heavy uncrushable steel.
- The PLC immediately cuts forward hydraulic ram thrust, reverses the rotor for several revolutions, and signals the operator via the interface.
- A hydraulically opened chamber access door allows safe manual clearing of foreign objects without disassembling the drive line.
- Knife Rotation Schedule: Systematically rotating the four-sided cutting teeth as edges wear down to maintain sharp shear action and minimize electrical consumption.
- Counter-Blade (Anvil) Calibration: Maintaining proper clearance between rotor teeth and the stationary anvil (1.0 mm to 2.0 mm) across the full 3,000 mm width.
- Hydraulic System Checks: Regularly monitoring fluid quality, checking high-pressure hose connections, and swapping oil filters.
- Automated Central Lubrication: Many HL 1230 units feature automated central greasing systems delivering measured grease to main rotor bearings and ram guide tracks. Smart Waste Australia provides nationwide scheduled servicing, genuine replacement tooling, and complete turnkey installation services.